Stainless Steel Pipe Ultrasonic Cleaning Equipment

Stainless Steel Pipe Steel Pipe Leishi Ultrasonic Cleaning Equipment

Type                   Ultrasonic Cleaning System

Applicable Fields              Stainless steel pipes, copper pipes, bent pipes, aluminum pipes, seamless pipes

Purpose                   Cleaning of pipe walls and inner cavities

Func    tion              Ultrasonic, heating, liquid circulation, shaking, drainage

Pack    aging              Industrial stretch film

Ultrasonic Cleaner         1 unit

Ultrasonic Rinser          1 unit

Ultrasonic Generator          12 units

Ultrasonic Vibrating Plate          12 units

Total Weight:        2.5T

Input Voltage:       AC380V/50HZ     

Ultrasonic Cleaning Tank ParametersRinsing Tank Parameters

External Dimensions:    11500*750*800mm      External Dimensions:   11500*750*800mm   

Internal Tank Dimensions:    11000*550*670mm      Internal Tank Dimensions:   11000*550*670mm  

Ultrasonic Power:  55KW                 Filter Flow Rate:  12T/H              

Ultrasonic Vibrating Box Wall Thickness: 2mm                  Electric Pump Head:   15m/H  Speed 2800r/min

Ultrasonic Frequency:   25KHZ                 Number of Nozzles:   50 units

Filter Flow Rate:  12T/H                 Nozzle Diameter:    3mm

Electric Pump Head:    15m/H Speed 2800r/min   Speed Control Motor:    0.75W

Speed Control Motor:    0.75W                 Swing Rate:    25~30 rpm

Swing Rate:    25~30 rpm           Heating Power:    55KW

Heating Power:    55KW                 Time Control:    0s~99H

Time Control:    0s~99H   

II. System Composition

Combined Electrical Control Cabinet       One

Ultrasonic Generator         12 units

Ultrasonic Vibrating Plate           12 units

Ultrasonic Cleaning Tank         One unit

Ultrasonic Rinsing Tank         One unit

Filtration Circulation Device         Two sets

Material Frame Swing Device         Two sets

III. Equipment Purpose

Mainly used for cleaning the inner and outer walls of stainless steel pipes, steel pipes, copper pipes, aluminum pipes, and Bundy pipes, removing grease, machining chips, machining oil, emulsion, polishing wax, surface rust, etc.

Power Supply Conditions

AC 380V/220V power supply, voltage variation range -15%～+10%, frequency variation range 50HZ±1%.

Water Supply Conditions

Number of Drain Pipes: 2; Pipe Diameter: DN50

IV. Operating Guide

1.Add water to the ultrasonic tank and rinsing tank to the specified liquid level, and add cleaning agent to the ultrasonic cleaning tank in proportion.

2.Turn on the power, activate the heating systems of the ultrasonic tank and rinsing tank, preheat and raise the water temperature to 40~50℃.

3.Press the ultrasonic start button, lay the pipe fittings flat on the material frame in the ultrasonic tank (recommended batch size within a hundred pieces), the cleaning time is usually several minutes, depending on the degree of dirt and the number of pieces per batch.

4.Turn on the circulation filtration switch in the ultrasonic tank, filtering impurities while cleaning, usually with a small flow circulation.

5.Activate the swing device switch in the ultrasonic tank, allowing the pipe fittings to swing uniformly with the material frame, swing trajectory ±25CM generally 15~20 rpm, adjustable.

6.Lift out the pipe fittings, tilt slightly and pause above the ultrasonic tank to pour out residual cleaning liquid inside the pipes.

7.Place the pipe fittings in the rinsing tank, activate the swing device and circulation filtration device of the rinsing tank, rinse off residual cleaning liquid and fine particles on the pipe fittings, high flow circulation filtration can be performed, as there is no ultrasonic setup in the tank, consider the interference of water flow on the ultrasonic emission direction.

8.Lift out the workpiece, tilt to pour out the liquid, completing the entire cleaning process.

9.Before finishing work, turn off the power, drain the liquid from the ultrasonic tank, and rinse the equipment with clean water for maintenance.